Series 9 Food Moisture Gauge

On-line Near Infrared (NIR) Moisture Sensor for Food Applications

The Series 9 NIR Food Moisture Gauge is the latest generation sensor for precise on-line measurement of moisture for use in the production of food products. Using patented non-contact technology, the gauge simultaneously measures the amount of moisture, fat/oil, protein and other key constituents present in food. It is suitable for all types of foods and processes including breakfast cereals, biscuits, crackers, crispbreads, grains, flours, nuts, spices, potato chips, snack foods, cheese processing, chocolate, coffee and many other food products. The ultra-accurate device provides continuous, dependable measurements that can be relied upon for automated process control of food process lines to improve the product quality and plant efficiency. The gauge head is constructed from hygienic, polished 316L stainless steel protected to IP67, which is easy to keep clean and is also fitted with a food-safe, tough, sapphire window with built-in air purge protection.

Food_Installation_nir industrial moisture gauge
Food_Discontinuous_Food_Installation_nir industrial moisture gauge

Control Metrix help our customers to streamline process efficiency, minimise waste and optimise product quality with the implementation of our non-contact moisture measurement systems such as the Series 9 industrial moisture gauge

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Colour Measurement

The Series 9 Food Moisture Gauge has the capability to provide repeatable, numeric colour readings simultaneously with other critical constituent measurements such as moisture, fat/oil, and protein, which when combined can be confidently used as part of a process control strategy to deliver consistent product quality every time. The Series 9 is the only on-line measurement gauge on the market with this unique colour measurement feature.

Multiple User Interfaces to Suit Every Situation

Several types of gauge displays are available to meet the needs of different customer requirements, all are equipped with a modern high resolution 10” colour, touch screen interface with intuitive, easy-to-use software. The simple, lower-cost Operator Terminal (OT) provides a large, easy to read display of measurement and basic gauge functions. The sophisticated Gauge Control Interface (GCI) can manage networks of multiple gauges, providing advanced configuration, data storage/trending and diagnostic functionality. An optional ruggedized, portable tablet with embedded software for managing multiple gauges with a convenient wireless connection to the gauges is also available.

Connectivity and Industrial Interfaces

The Series 9 Food Moisture Gauge can be easily incorporated into any new or existing process using its digital I/O and networking options. Up to 16 gauges can easily be networked (daisy-chained) and connected to existing PLC or SCADA systems using a number of industry-standard protocols including EthernetIP, ProfinetIO, ModbusTCP, DeviceNet and ProfibusDP. In addition, eight digital I/O and analogue outputs are also available. See downloadable pdf above for configuration options.

Accessories and Options

A full range of accessories and options are available to simplify installation and to ensure that the system is correctly specified for dependable and reliable operation for specific applications (please see Accessories tab for comprehensive list of accessories and part codes). In the food industry, the gauge is often mounted at the exit of ovens or fryers, which means a high ambient operating temperature. This is where air or water cooling options are essential. Other options include adjustable mounting brackets, cabling options, gating for measurement of discontinuous products (such as biscuits), powder vision for measuring powders in ducts, measurement beam size, product temperature sensing and special product viewing ports.

Lowest Cost of Ownership

Long-term stability combined with industry best performance, low installation costs and no routine maintenance requirements guarantee the lowest cost of ownership over many years of service.

Operating Principle

The Series 9 NIR Food Moisture Gauge measurement sensor works on the principle that moisture molecules within the product being measured discretely absorb a certain wavelength of infrared (IR) light. By pulsing light at these wavelengths onto the product and then capturing and measuring the reflected unabsorbed light on a light-sensitive detector, it is possible to determine exactly by how much each wavelength is being absorbed.  Using advanced process algorithms and high-speed signal processing, it is possible to provide a direct moisture measurement for any given material that is presented. The measurement is unaffected by changes in process conditions such as particle size, product height temperature, ambient lighting and relative humidity changes.

The Series 9 Food Moisture Gauge can be used to accurately measure moisture in many types of materials, some examples of common applications:

  • Biscuits and cookies
  • Breadcrumbs
  • Breakfast cereals
  • Cheese processing
  • Chocolate
  • Cocoa bean
  • Coffee
  • Cornmeal
  • Crackers
  • Spices
  • Sugar
  • Tortilla and corn chips
  • Crispbreads
  • Dairy powders
  • Dough
  • Extruded snacks
  • Flours
  • Meat
  • Nuts, grains and seeds
  • Popcorn
  • Potato chips and crisps
  • Snack foods

Accessories

Support your Series 9 gauge with accessories and interface options designed to improve installation, connectivity, control and application flexibility. Contact us for further information or to place an item order.

Auto Reference Standard
Auto Reference Standard
SKU: 5008213 – Glass
SKU: 5007845 – Sapphire
Glass non-food applications.
Sapphire food applications.
For PowderVision select 5001701.

Sensor Tube Mounting Kit
Sensor Tube Mounting Kit
SKU: 5001646
Sensor tube mounting kit comprising of support tube 40 mm diameter x 600 mm long with mounting clamp.

Easyslide
Easyslide
SKU: 5006222
Easy installation and removal of Series 9 gauge.
Included with every gauge, includes mounting screws (4 x M8).

Gauge Services Cable
Gauge Services Cable – 10M & 20M
SKU: 5005249 – 10M
SKU: 5005603 – 20M
10 or 20 metre sensor services cable with connector to gauge.

Ethernet Cable
Ethernet Cable – 10m
SKU: 5000407
Heavy industrial, high-flex Cat 5E Ethernet cable reel, 10 m long, unterminated.
Other lengths available.

Digital Input and Output Boards
Digital I/P and O/P boards (8 in/outputs)
SKU: 5006193 – I/P
SKU: 5000408 – O/P
Digital I/P board (8 inputs).
Digital O/P board (8 outputs).
Both require a GCI (not available for OT).

Profibus DP Card
Profibus DP Card
SKU: 5002620
Profibus DP interface card.
Requires gauge control interface (GCI) or operator terminal (OT).

Advanced cooling
Advanced cooling – (Vortec)
SKU: 5006072
Where ambient temperatures regularly exceed 50°C up to 80°C.
Vortec cooler with internal heat exchanger, includes air/oil filter, & fittings. Requires instrumentation air.

S9 to 710 window flange adapter
S9 to 710 window flange adapter
SKU: 5006037
S9 to 710 window flange adapter, used for PowderVision applications and use with ARS 5001701 or 5001702.

PowderVision sampling system
PowderVision sampling system
SKU: 5002620
PowderVision Pneumatic Sampling System (Mk2) with installation kit (116/15147-01SA).

Auto Reference Standard - glass or sapphire variants
Auto Reference Standard – glass or sapphire variants
SKU: 5001701 – Glass
SKU: 5001702 – Sapphire
Black anodized with either glass or sapphire window.
For use with PrediktIR and PowderVision Gauges.

OT, GCI’s, & Power Hub

Enable full system control and integration with operator terminals and gauge control interfaces designed for real-time visibility and networked operation.

Gauge Control Interface ABS Housing
Gauge Control Interface (ABS housing)
SKU: 5000256 – ABS Housing GCI
Power hub & gauge control interface up to 16 gauges network.
10 inch touch screen HMI.

Gauge Control Interface Stainless Steel Housing
Gauge Control Interface (Stainless Steel Housing) – ATEX Zone 22
SKU: 5000460 – Stainless Steel Housing GCI
Power hub & gauge control interface up to 16 gauges network.
10 inch touch screen HMI.

Operator Terminal ABS Enclosure
Operator Terminal (ABS Enclosure)
SKU: 5002618 – ABS Housing OT
Power hub & operator terminal.
10 inch touch screen.

Operator Terminal Stainless Steel Housing
Operator Terminal (Stainless Steel Housing) – ATEX Zone 22
SKU: 5006297 – Stainless Steel Housing OT
Power hub & operator terminal.
10 inch touch screen.

Handheld GI
Handheld GI (RJ45 or wireless)
SKU: 5002619
Handheld Gauge Interface with RJ45 to connect to gauge peripheral or site wireless.
Rugged 10inch tablet touch-screen tablet with wrist strap.

Gauge Control Port Stainless Steel Housing
Gauge Control Port (Stainless Steel Housing) – ATEX Zone 22
SKU: 5000487 – Stainless Steel Housing GCP
Identifies and connects to up to 16 Series 9 gauges connected to the same network, to provide analogue, digital and external network connectivity.

Power Hub - ABS or Stainless Steel
Power Hub – ABS or Stainless Steel
SKU: 5002465 – ABS
SKU: 5000461 – Stainless Steel
Power supply for 1 x Series 9 gauge.

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