Series 9 Industrial Moisture Gauge

On-line Near Infrared (NIR) Moisture Gauge for Industrial Applications

The Series 9 NIR Moisture Gauge represents the cutting-edge in on-line moisture measurement technology, delivering precise and continuous readings for a vast array of industrial materials through its patented non-contact method. The gauge is suitable for continuous monitoring of moisture for all types of materials including powders, coarse or fine particles, concentrates, slurries, pastes, flakes and granules. This highly accurate instrument delivers continuous and reliable measurements, forming a crucial foundation for automated process control across various industrial applications, ultimately enhancing both product quality and operational efficiency. The gauge is ‘fit for purpose’ for use even in the harshest industrial applications. Built to withstand demanding industrial conditions, the gauge features a robust 316L stainless steel construction with IP67 protection. Its durable sapphire window includes built-in air purge protection and it is certified for use in ATEX zone 20 environments.

At Control Metrix, we empower industrial clients to enhance process efficiency, reduce waste, and achieve optimal product quality through our advanced non-contact moisture measurement solutions, including the versatile Series 9 Industrial Moisture Gauge.

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Versatile Interface Options for Seamless Integration

To accommodate diverse user needs, the Series 9 offers multiple display options. The cost-effective Operator Terminal (OT) provides a clear, large-format display of key measurements and basic functions. For more advanced users, the sophisticated Gauge Control Interface (GCI) enables comprehensive network management of multiple gauges, advanced configuration, data logging and trending, and diagnostic tools. A ruggedized, portable tablet with wireless connectivity for managing gauge networks is also available.

On-line Industrial Moisture Gauge On-line Industrial Moisture Gauge On-line Industrial Moisture Gauge

Seamless Integration with Industrial Systems

The Series 9 Industrial Moisture Gauge offers flexible integration into new or existing processes through its comprehensive digital I/O and networking capabilities. Supporting industry-standard protocols such as EthernetIP, ProfinetIO, ModbusTCP, DeviceNet, and ProfibusDP, up to 16 gauges can be easily networked. Additionally, eight digital I/O and analogue outputs are provided. See downloadable pdf above for network diagram.

Accessories and Options

A comprehensive suite of accessories and options ensures optimal configuration for specific industrial applications and reliable long-term operation (please see Accessories tab for comprehensive list of accessories and part codes). These include air or water cooling/heating for extreme environments, adjustable mounting solutions, various cabling choices, gating mechanisms for discontinuous materials, powder vision technology for duct measurements, different measurement beam sizes, product temperature sensors, and specialised viewing ports.

Achieving the Lowest Total Cost of Ownership

The Series 9’s inherent long-term stability, coupled with its leading performance, straightforward installation, and minimal maintenance requirements, guarantees exceptional value over its extended operational lifespan.

Operating Principle

The Series 9 Industrial Moisture Gauge employs Near-Infrared (NIR) spectroscopy for its measurement. This technique relies on the principle that water molecules within the analysed material exhibit specific absorption characteristics at certain infrared wavelengths. By emitting pulsed light at these key wavelengths onto the product and subsequently analysing the reflected, unabsorbed light with a sensitive detector, the gauge precisely quantifies the absorption at each wavelength. Utilising sophisticated algorithms and rapid signal processing, this allows for a direct and accurate moisture determination for the material under analysis. The measurement is inherently stable and unaffected by variations in process parameters such as particle size, product layer thickness, temperature fluctuations, ambient light, and changes in relative humidity.

Colour Measurement

An additional feature of the Series 9 goes even further to aid production efficiency and product perfection. The latest Series 9 can identify a shift in colour within a split second which can allow any contamination causing discolouration such as limestone to be removed before any further wastage occurs. Limestone can cause a range of faults within the production of bricks and tiles for example that reduce quality and strength so the need to quickly identify possible faults to eradicate wastage is vital to all production managers. 

Applications

The Series 9 NIR Moisture Gauge can be used to accurately measure moisture in many types of materials, some examples of common applications:

  • Acetate
  • Aggregates
  • Bauxite
  • Biofuels
  • Calcium Carbonate
  • Cellulose
  • Cement
  • Ceramics
  • Chalk
  • Clay and clay products
  • Crushed glass (cullet)
  • Coal (crushed/powdered)
  • Detergents
  • Explosives
  • Fertilisers
  • Fibres & polymers
  • Furnace slag
  • Fly ash
  • Gypsum
  • Limestone (crushed)
  • Minerals
  • Ore extraction & mining
  • Pharmaceuticals
  • Phosphates
  • pre-cast concrete
  • PVC pellets
  • Talc (powdered)
  • Sand
  • Sawdust
  • Sinter mix
  • Wood-based panels (MDF, particleboard)
  • Woodchips
  • Zeolite (powdered)

Accessories

Support your Series 9 gauge with accessories and interface options designed to improve installation, connectivity, control and application flexibility. Contact us for further information or to place an item order.

Auto Reference Standard
Auto Reference Standard
SKU: 5008213 – Glass
SKU: 5007845 – Sapphire
Glass non-food applications.
Sapphire food applications.
For PowderVision select 5001701.

Sensor Tube Mounting Kit
Sensor Tube Mounting Kit
SKU: 5001646
Sensor tube mounting kit comprising of support tube 40 mm diameter x 600 mm long with mounting clamp.

Easyslide
Easyslide
SKU: 5006222
Easy installation and removal of Series 9 gauge.
Included with every gauge, includes mounting screws (4 x M8).

Gauge Services Cable
Gauge Services Cable – 10M & 20M
SKU: 5005249 – 10M
SKU: 5005603 – 20M
10 or 20 metre sensor services cable with connector to gauge.

Ethernet Cable
Ethernet Cable – 10m
SKU: 5000407
Heavy industrial, high-flex Cat 5E Ethernet cable reel, 10 m long, unterminated.
Other lengths available.

Digital Input and Output Boards
Digital I/P and O/P boards (8 in/outputs)
SKU: 5006193 – I/P
SKU: 5000408 – O/P
Digital I/P board (8 inputs).
Digital O/P board (8 outputs).
Both require a GCI (not available for OT).

Profibus DP Card
Profibus DP Card
SKU: 5002620
Profibus DP interface card.
Requires gauge control interface (GCI) or operator terminal (OT).

Advanced cooling
Advanced cooling – (Vortec)
SKU: 5006072
Where ambient temperatures regularly exceed 50°C up to 80°C.
Vortec cooler with internal heat exchanger, includes air/oil filter, & fittings. Requires instrumentation air.

S9 to 710 window flange adapter
S9 to 710 window flange adapter
SKU: 5006037
S9 to 710 window flange adapter, used for PowderVision applications and use with ARS 5001701 or 5001702.

PowderVision sampling system
PowderVision sampling system
SKU: 5002620
PowderVision Pneumatic Sampling System (Mk2) with installation kit (116/15147-01SA).

Auto Reference Standard - glass or sapphire variants
Auto Reference Standard – glass or sapphire variants
SKU: 5001701 – Glass
SKU: 5001702 – Sapphire
Black anodized with either glass or sapphire window.
For use with PrediktIR and PowderVision Gauges.

OT, GCI’s, & Power Hub

Enable full system control and integration with operator terminals and gauge control interfaces designed for real-time visibility and networked operation.

Gauge Control Interface ABS Housing
Gauge Control Interface (ABS housing)
SKU: 5000256 – ABS Housing GCI
Power hub & gauge control interface up to 16 gauges network.
10 inch touch screen HMI.

Gauge Control Interface Stainless Steel Housing
Gauge Control Interface (Stainless Steel Housing) – ATEX Zone 22
SKU: 5000460 – Stainless Steel Housing GCI
Power hub & gauge control interface up to 16 gauges network.
10 inch touch screen HMI.

Operator Terminal ABS Enclosure
Operator Terminal (ABS Enclosure)
SKU: 5002618 – ABS Housing OT
Power hub & operator terminal.
10 inch touch screen.

Operator Terminal Stainless Steel Housing
Operator Terminal (Stainless Steel Housing) – ATEX Zone 22
SKU: 5006297 – Stainless Steel Housing OT
Power hub & operator terminal.
10 inch touch screen.

Handheld GI
Handheld GI (RJ45 or wireless)
SKU: 5002619
Handheld Gauge Interface with RJ45 to connect to gauge peripheral or site wireless.
Rugged 10inch tablet touch-screen tablet with wrist strap.

Gauge Control Port Stainless Steel Housing
Gauge Control Port (Stainless Steel Housing) – ATEX Zone 22
SKU: 5000487 – Stainless Steel Housing GCP
Identifies and connects to up to 16 Series 9 gauges connected to the same network, to provide analogue, digital and external network connectivity.

Power Hub - ABS or Stainless Steel
Power Hub – ABS or Stainless Steel
SKU: 5002465 – ABS
SKU: 5000461 – Stainless Steel
Power supply for 1 x Series 9 gauge.

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