Versatile Interface Options for Optimised Operation
Recognising the diverse operational needs within the converting sector, the Series 9 offers multiple display choices. The user-friendly Operator Terminal (OT) provides a clear, 10″, high-res display of essential measurements. For advanced control, the sophisticated Gauge Control Interface (GCI) facilitates multiple gauge network management, advanced configuration, data analysis, and diagnostics. A ruggedized, portable tablet with wireless connectivity for flexible gauge management is also available.
Seamless Integration for Converting Processes
The Series 9 Moisture/Coat-Weight Thickness Gauge readily integrates into new or existing converting lines through its comprehensive digital I/O and networking capabilities. Supporting industry-standard protocols such as EthernetIP, ProfinetIO, ModbusTCP, DeviceNet, and ProfibusDP, up to 16 sensors can be networked. Additionally, eight digital I/O and analogue outputs are provided.
Accessories and Options
A comprehensive range of accessories and options ensures optimised setup and reliable performance for diverse converting applications. These include air or water cooling/heating for temperature-sensitive processes, adjustable mounting solutions for web alignment, various cabling choices, gating for intermittent product flow, powder vision for coating powder measurement, different measurement beam sizes, product temperature sensors, and specialised viewing ports for enclosed systems.
Achieving Optimal Long-Term Value
The inherent stability, high performance, straightforward installation, and minimal maintenance needs of the Series 9 ensure a low total cost of ownership for converting operations over its extended service life.
Operating Principle
The Series 9 Converting Moisture/Coat-Weight Thickness Gauge utilises Near-Infrared (NIR) spectroscopy. This principle relies on the characteristic absorption of specific infrared wavelengths by moisture molecules or the coating material within the product. By emitting pulsed light at these key wavelengths and analysing the reflected light, the sensor precisely measures the absorption. Advanced algorithms and rapid signal processing enable direct and accurate determination of both moisture content and coat-weight for the material. The measurements remain stable despite variations in process conditions such as particle size, product thickness, temperature, ambient light, and humidity.
Coating Measurement Capabilities
-
- Water or solvent-based
- Solvent-less
- Wax dip
- Impregnation
- Polymer extrusions
- Barrier coatings
- Resin coatings
- Hot melt
| Key Applications |
Moisture |
Coating |
Notes |
| PSA Labelstock |
✓ |
✓ |
Including re-moisturing |
| Paper, Board & Textiles |
✓ |
✓ |
|
| Silicone Release Liners |
|
✓ |
|
| Tape |
|
✓ |
Adhesive coating |
| Flexible Packaging |
|
✓ |
Including extrusion |
| Metals |
|
✓ |
|
