Series 9 Converting Moisture Gauge

On-line Near Infrared (NIR) Moisture and Coat-Weight Measurement Sensor for Converting Industry

Specifically engineered for the coating and converting sector, the Series 9 NIR sensor represents the newest generation in precise on-line measurement of both moisture content and coat-weight thickness. Mounted above the web, the Series 9 Converting Moisture Gauge offers dependable, stable and accurate real-time, on-line simultaneous measurement of both moisture and coat-weight. Delivered pre-calibrated, the gauge offers unparalleled performance and is highly tolerant to the changing conditions specific to the coating and converting industries. Built for demanding environments within the converting industry, the sensor boasts a durable 316L stainless steel housing with IP67 ingress protection, complemented by a resilient sapphire window equipped with integrated air purge.

Paper Coating Line

On-line Converting Moisture Gauge

Example Configurations

On-line Converting Moisture Gauge

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Versatile Interface Options for Optimised Operation

Recognising the diverse operational needs within the converting sector, the Series 9 offers multiple display choices. The user-friendly Operator Terminal (OT) provides a clear, 10″, high-res display of essential measurements. For advanced control, the sophisticated Gauge Control Interface (GCI) facilitates multiple gauge network management, advanced configuration, data analysis, and diagnostics. A ruggedized, portable tablet with wireless connectivity for flexible gauge management is also available.

Seamless Integration for Converting Processes

The Series 9 Moisture/Coat-Weight Thickness Gauge readily integrates into new or existing converting lines through its comprehensive digital I/O and networking capabilities. Supporting industry-standard protocols such as EthernetIP, ProfinetIO, ModbusTCP, DeviceNet, and ProfibusDP, up to 16 sensors can be networked. Additionally, eight digital I/O and analogue outputs are provided. See downloadable pdf above for configuration options.

Accessories and Options

A comprehensive range of accessories and options ensures optimised setup and reliable performance for diverse converting applications (please see Accessories tab for comprehensive list of accessories and part codes). These include air or water cooling/heating for temperature-sensitive processes, adjustable mounting solutions for web alignment, various cabling choices, gating for intermittent product flow, powder vision for coating powder measurement, different measurement beam sizes, product temperature sensors, and specialised viewing ports for enclosed systems.

Achieving Optimal Long-Term Value

The inherent stability, high performance, straightforward installation, and minimal maintenance needs of the Series 9 ensure a low total cost of ownership for converting operations over its extended service life.

Operating Principle

The Series 9 Converting Moisture/Coat-Weight Thickness Gauge utilises Near-Infrared (NIR) spectroscopy. This principle relies on the characteristic absorption of specific infrared wavelengths by moisture molecules or the coating material within the product. By emitting pulsed light at these key wavelengths and analysing the reflected light, the sensor precisely measures the absorption. Advanced algorithms and rapid signal processing enable direct and accurate determination of both moisture content and coat-weight for the material. The measurements remain stable despite variations in process conditions such as particle size, product thickness, temperature, ambient light, and humidity.

Coating Measurement Capabilities

    • Water or solvent-based
    • Solvent-less
    • Wax dip
    • Impregnation
    • Polymer extrusions
    • Barrier coatings
    • Resin coatings
    • Hot melt
Key Applications Moisture Coating Notes
PSA Labelstock Including re-moisturing
Paper, Board & Textiles
Silicone Release Liners
Tape Adhesive coating
Flexible Packaging Including extrusion
Metals

Example Configurations

Coatings on Paper:
Dry end after Coater and Dryer
Wet end after Coater, before Dryer

Coatings on Polymer Film:
Dry end after Coater and Dryer
Wet end after Coater, before Dryer

Single Point Gauge Setup:
After Coater and Dryer

Left and Right or Differential Multi-point Setup:
Before or after Coater/Dryer

See Example Configuration diagrams above for visual representation

 

Accessories

Support your Series 9 gauge with accessories and interface options designed to improve installation, connectivity, control and application flexibility. Contact us for further information or to place an item order.

Auto Reference Standard
Auto Reference Standard
SKU: 5008213 – Glass
SKU: 5007845 – Sapphire
Glass non-food applications.
Sapphire food applications.
For PowderVision select 5001701.

Sensor Tube Mounting Kit
Sensor Tube Mounting Kit
SKU: 5001646
Sensor tube mounting kit comprising of support tube 40 mm diameter x 600 mm long with mounting clamp.

Easyslide
Easyslide
SKU: 5006222
Easy installation and removal of Series 9 gauge.
Included with every gauge, includes mounting screws (4 x M8).

Gauge Services Cable
Gauge Services Cable – 10M & 20M
SKU: 5005249 – 10M
SKU: 5005603 – 20M
10 or 20 metre sensor services cable with connector to gauge.

Ethernet Cable
Ethernet Cable – 10m
SKU: 5000407
Heavy industrial, high-flex Cat 5E Ethernet cable reel, 10 m long, unterminated.
Other lengths available.

Digital Input and Output Boards
Digital I/P and O/P boards (8 in/outputs)
SKU: 5006193 – I/P
SKU: 5000408 – O/P
Digital I/P board (8 inputs).
Digital O/P board (8 outputs).
Both require a GCI (not available for OT).

Profibus DP Card
Profibus DP Card
SKU: 5002620
Profibus DP interface card.
Requires gauge control interface (GCI) or operator terminal (OT).

Advanced cooling
Advanced cooling – (Vortec)
SKU: 5006072
Where ambient temperatures regularly exceed 50°C up to 80°C.
Vortec cooler with internal heat exchanger, includes air/oil filter, & fittings. Requires instrumentation air.

S9 to 710 window flange adapter
S9 to 710 window flange adapter
SKU: 5006037
S9 to 710 window flange adapter, used for PowderVision applications and use with ARS 5001701 or 5001702.

PowderVision sampling system
PowderVision sampling system
SKU: 5002620
PowderVision Pneumatic Sampling System (Mk2) with installation kit (116/15147-01SA).

Auto Reference Standard - glass or sapphire variants
Auto Reference Standard – glass or sapphire variants
SKU: 5001701 – Glass
SKU: 5001702 – Sapphire
Black anodized with either glass or sapphire window.
For use with PrediktIR and PowderVision Gauges.

OT, GCI’s, & Power Hub

Enable full system control and integration with operator terminals and gauge control interfaces designed for real-time visibility and networked operation.

Gauge Control Interface ABS Housing
Gauge Control Interface (ABS housing)
SKU: 5000256 – ABS Housing GCI
Power hub & gauge control interface up to 16 gauges network.
10 inch touch screen HMI.

Gauge Control Interface Stainless Steel Housing
Gauge Control Interface (Stainless Steel Housing) – ATEX Zone 22
SKU: 5000460 – Stainless Steel Housing GCI
Power hub & gauge control interface up to 16 gauges network.
10 inch touch screen HMI.

Operator Terminal ABS Enclosure
Operator Terminal (ABS Enclosure)
SKU: 5002618 – ABS Housing OT
Power hub & operator terminal.
10 inch touch screen.

Operator Terminal Stainless Steel Housing
Operator Terminal (Stainless Steel Housing) – ATEX Zone 22
SKU: 5006297 – Stainless Steel Housing OT
Power hub & operator terminal.
10 inch touch screen.

Handheld GI
Handheld GI (RJ45 or wireless)
SKU: 5002619
Handheld Gauge Interface with RJ45 to connect to gauge peripheral or site wireless.
Rugged 10inch tablet touch-screen tablet with wrist strap.

Gauge Control Port Stainless Steel Housing
Gauge Control Port (Stainless Steel Housing) – ATEX Zone 22
SKU: 5000487 – Stainless Steel Housing GCP
Identifies and connects to up to 16 Series 9 gauges connected to the same network, to provide analogue, digital and external network connectivity.

Power Hub - ABS or Stainless Steel
Power Hub – ABS or Stainless Steel
SKU: 5002465 – ABS
SKU: 5000461 – Stainless Steel
Power supply for 1 x Series 9 gauge.

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