Control Metrix supplies cable and wire measurement, testing and process control systems for manufacturers across the UK and Ireland. Working with trusted technologies from BETA LaserMike to Clinton Instrument, our solutions support in-line speed and length measurement, diameter and ovality control, spark testing, insulation defect detection, wire preheating and cable fault location for production and specialist industrial applications.
Cable and wire production can involve different measurement and testing requirements. Use the table below as a quick guide to the most relevant Control Metrix solution for your application.
| Your Challenge | Suitable Solution | Relevant Product |
|---|---|---|
| Measuring cable or wire speed and length without contact | Non-contact laser speed and length measurement for continuous cable, wire and extrusion lines | LaserSpeed Pro Gauges |
| Replacing contact wheels or rotary encoders | Laser Doppler speed and length measurement to avoid slip, wear and wheel pick-up | LaserSpeed Pro Gauges |
| Monitoring diameter, ovality or concentricity | In-line laser micrometer measurement for dimensional control during cable and wire production | Laser Micrometers |
| Detecting lumps, neckdowns or dimensional defects | In-line defect and dimensional monitoring for cable extrusion and production quality control | LN3000 Lump & Neckdown Detector |
| Detecting insulation faults during manufacture | High-frequency spark testing for detecting pinholes, bare wire, direct metal contact and insulation faults | Clinton HF-15B Spark Tester |
| Locating faults in rejected reels or production cable | Cable fault location for opens, metallic shorts and high-voltage shorts in multi-conductor or shielded cable | Clinton FL-20A Cable Fault Locator |
| Locating faults in offshore, marine, drilling or ROV cables | Portable cable fault location for specialist industrial and high-value cable applications | Clinton FL-8A Portable Cable Fault Detector |
| Improving insulation application through wire preheating | Wire preheating and temperature control to support improved insulation adhesion and process consistency | Smart Temp 280 Wire Preheater |
Control Metrix can also advise on additional cable and wire production measurement requirements, including eccentricity gauges, capacitance gauges and related in-line process control instrumentation.
Our UK-based team can help you review your production process, identify the right measurement or testing approach, and recommend suitable equipment.
Speak to one of our UK cable and wire specialists
Beyond equipment supply, we also provide commissioning, field servicing, calibration, operator training, and ongoing technical support across the UK and Ireland to ensure long-term system performance.
Control Metrix supports cable and wire manufacturers with advanced in-line measurement, testing and process control systems designed to improve product consistency, reduce scrap and support long-term production reliability. From drawn wire, multi-core, high-voltage, energy, data communications and control cables to jacketing and insulation processes, our non-contact gauges and monitoring technologies provide real-time data to help manufacturers control dimensions, detect defects, meet quality specifications and support process automation.
Complete the enquiry form above, visit our contact page, call us directly, or use the live chat on this page to speak with a UK-based member of our team.
For cable, wire, extrusion and continuous production lines, LaserSpeed Pro provides non-contact speed and length measurement without the slip, wheel wear or maintenance issues associated with contact encoders. It helps improve cut length accuracy, production control, material usage and process repeatability.
Relevant product: LaserSpeed Pro Gauges
In-line laser micrometers help cable and wire manufacturers monitor diameter, ovality, concentricity and dimensional variation in real time. This supports tighter process control, reduced scrap and more consistent product quality across extrusion, insulation and jacketing processes.
Relevant systems: AccuScan, BenchMike, LN3000, AccuNet software
High-frequency spark testing helps identify insulation defects during cable and wire manufacture, including pinholes, direct metal contact, multi-pinhole faults and gross bare wire. This supports quality control before faulty product progresses further through production or reaches the customer.
Relevant product: Clinton HF-15B High-Frequency Spark Tester
Cable fault locators help pinpoint opens, metallic shorts and high-voltage shorts in multi-conductor or shielded cables. The FL-20A supports cable manufacturers working with rejected reels, while the portable FL-8A is suited to demanding industrial, offshore, marine, drilling and ROV cable applications.
Relevant products: Clinton FL-20A Cable Fault Locator and Clinton FL-8A Portable Cable Fault Detector
Discover more about our wire and cable processing solutions by clicking through the products below.
The AccuScan 6000 Series quad-axis laser micrometer provides up to 100% ovality accuracy and the highest flaw detection accuracy for diameter, ovality and flaw detection measurement.
The AccuScan 5000 Series two-axis laser micrometer set the standard in diameter and ovality measurement, producing high-speed measurements at 2400 scans per second per axis.
The LN3000 Lump and Neckdown Detector Series gauges deliver high-precision, three-axis flaw detection for continuous quality monitoring in cable and extrusion lines.
The Clinton FL-20A is a fully automated cable fault locator for multi-conductor and shielded cables, pinpointing opens, metallic shorts, and high-voltage shorts with fast, accurate distance-to-fault results. Its simple touchscreen operation reduces testing time, operator dependence, and cable scrap.
The Clinton FL-8A is a rugged, battery-operated portable cable fault locator for offshore and field use, quickly pinpointing opens, metallic shorts, and high-voltage shorts in long multi-conductor cables. Ideal for high-value cable recovery, it helps minimise scrap, downtime, and replacement costs.
The BenchMike Pro gauge is the industry’s leading off-line tube ID/OD/Wall measurement system and general-purpose benchtop laser micrometer.
The AccuScan Pro Series is the latest single-axis laser micrometer from the BETA LaserMike product range, delivering accurate online diameter measurements.
The Clinton HF-15B is a high-frequency spark tester for non-destructive wire insulation testing. Combining precision, flexibility, and digital connectivity, it ensures reliable fault detection and quality assurance in wire and cable production environments.
The Smart Temp 280 wire preheater delivers precise wire temperature control for optimal cable production, minimising waste and maximising product quality.
Whether you are upgrading an existing line, specifying a new measurement system, or planning ahead for future improvements, our team is ready to support you. Call us on: 01823 761309 or contact us for a call back.
Arrange a call with a product specialist to find out how a non-contact measuring system from Control Metrix could benefit your company.
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“The idea is that this laser is a much more accurate way of measuring the length of an outgoing bloom/billet from the primary mill and hence giving a much better yield loss as less good product needs to be cropped.” Read more.
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“The Control Metrix team’s industry experience and product knowledge were evident and it has been great to have one point of contact throughout the process. They even wrote our standard operating procedure (SOP) for us, which was much appreciated. We have been using the InfraLab Food Analyzer for ten months now and we can honestly say that there has been a massive improvement in our production processes and ultimately the quality of the end product. The potato waffles are now the crispiest that they have ever been and are now Birds Eye’s star product, thanks to the Infralab Food Analyzer and the guidance and support provided.”
“The Pre-print division has invested in a film weight gauge on one of its two presses. This is part of a wider project to ensure we are delivering the correct amount of coating. The NDC gauge delivers quality assurance both internally and externally to our customers. The ease of functionality of the system, sales processes and service provided make this gauge one of the best in the industry and I fully recommend an NDC system to any new business who are looking to invest in a film weight monitoring system.”
“It is imperative that the adhesive is applied accurately by the coating machine, and the NDC enables our customer to monitor the machine’s performance whilst running.”
“We got in touch with the team because we needed a product that would enable us to reliably and accurately test the seal integrity of the pouches coming off our new packing line. I was already aware of the bubble emission testing method as I had witnessed it at other manufacturing plants. So, knowing that this was the solution that I required, I contacted three potential suppliers. Immediately I was impressed with Control Metrix’s commitment to our enquiry. They were more than willing to provide us with a demonstration, which proved to be very useful and throughout the process, they displayed excellent customer service and were extremely professional and knowledgeable. I am really pleased with the quality and usability of the LeakVIEW. It has enabled us to understand how our pouches perform in a range of conditions and we are now confident that the pouches we are supplying to our customers are of a very high standard. I would have no hesitation in recommending Control Metrix and the Dynascan brand.” Read more.
“We wanted to improve the accuracy and repeatability of the automated length cutting operation on our Agnati corrugator. From the first meeting, it was clear that John has a lot of experience in this area and they replaced our mechanical encoder with a LaserSpeed. The implementation of the LaserSpeed has enabled us to achieve our original goal and it has ultimately improved the quality of the products that we are supplying to our customers.” Read more.
“When rebuilding one of our clamshell furnaces we opted for four Impac ISR 6 pyrometers for precise temperature measurement. I am very impressed with the quality of every component from the cooling jackets to the sensors themselves, which seem exceptionally well made. I would not hesitate to contact Control Metrix in the future for any other applications that I may need help/equipment for.”
“I knew that some of the other Wienerberger sites had already purchased some NDC PrediktIR moisture gauges and I had heard that they were really improving the production processes and quality control procedures. I met up with some of the Control Metrix team at ClayTech, and I was immediately impressed with their expertise and what they had to offer. After discussions with NDC Product Specialist, we went ahead and purchased four NDC PrediktIR gauges. The gauges have really helped us to monitor and have greater control of our water input system and we are already getting some really useful data. I would certainly purchase from Control Metrix again in the future.” Read more.
“We have been very impressed throughout the process. We found the team to be very professional and knowledgeable and we had complete confidence in them. They took the time to come out to us to understand our processes and requirements and to provide us with a demonstration of the LeakVIEW, which proved to be invaluable. The delivery time was prompt and they even came to install the product, provide us with training and make sure that we were 100% comfortable using both the LeakVIEW and the Tersano Lotus Pro. Using the two products together means that not only are we confident that our grated cheese will remain fresh, but the testing process is 100% hygienic. We are pleased with both of the products and we cannot fault their customer service and support.” Read more.
“We got a call from John Miller back in 2018, just as we were finding our existing moisture gauge was failing. We discussed the possibility of replacing our existing gauge with an NDC gauge and invited John to come in for a site visit and to subsequently quote us for a PrediktIR. We were very impressed with John’s product knowledge and we decided to proceed with the purchase. We have found the PrediktIR to be very reliable and we are very happy with it.”
“We found that we were actually losing a lot of money due to not having the correct moisture content in our bricks, so back in January 2019, we decided to look into implementing some non-contact NIR moisture gauges to enable us to monitor this more effectively. We contacted Control Metrix and installed two NDC Technologies’ PrediktIR moisture gauges in our priority clay prep. area. I am very happy with the PrediktIR gauges and having the ability to constantly monitor the moisture content has massively improved our quality control processes. We were impressed with the evident product knowledge and expertise demonstrated by the team at Control Metrix and the customer service and aftersales support was great!” Read more.
“As part of bringing packaging integrity testing in-house so as to have a better understanding of packaging materials and also to comply with new MDR guidelines. We spoke to the product specialist at Control Metrix and he was able to develop a bespoke system specific to our requirements. The main advantage that we have found is how quickly we get the results. In the past it took a while to get the result back from the testing company, now we can get a result in a matter of minutes. This means we can identify quality issues almost immediately, meaning less wasted time and resources.
“We were manually testing the seal integrity of our blister packs, which we felt could be improved upon but after a conversation with Control Metrix, we decided to implement a Dynascan MediBLUE. We have found the addition of the Dynascan MediBLUE to our manufacturing process absolutely invaluable. The Dynascan MediBLUE is very easy to use, simple to operate and we have found that it saves us a great deal of time and resources. There is less risk of user error and subjectivity and on the whole we are pleased with the Dynascan MediBLUE. Throughout the purchase process, we found the team to be extremely knowledgeable, very helpful and we would not hesitate to recommend Control Metrix.” Read more.
“As a manufacturer of various snacks and crisps it is very important for us that we have the ability to measure and control the moisture and oil content as both can dramatically affect product quality, shelf-life and ultimately our reputation. Traditionally, we have always relied on established moisture balance and Carver press methods, but these methods can prove to be very time-consuming. We now favour the NDC Technologies’ InfraLab food analyzer, which has revolutionised our quality checks by making them faster and more frequent. We have found the InfraLab very easy to use and we have found the ability to keep data for quality audits invaluable. We have always been very impressed with Control Metrix’s level of service and we have appreciated them taking the time to visit us and assist us with new technologies and training etc.” Read more.
“We were looking to replace our existing seal integrity testing method and after putting together a User Requirement Specification (URS), I searched online for ‘seal integrity testing’ and Control Metrix came up.
I gave them a call and I was put in touch with their product specialist. We had a meeting to discuss the URS and we decided that a custom-made, bespoke version of the Dynascan MediBLUE Pre-Set would meet our requirements and I placed an order. Throughout the process I was very impressed with their evident product knowledge and expertise.
They were able to develop a custom-made solution for a complex requirement and were also able to provide the relevant training. I found Control Metrix to be very professional and I will most definitely be using them again in the future.” Read more.
We believe our customers should deal with an expert from the point of enquiry to project completion. Therefore, we will appoint you a product specialist, so you have continuity and a single point of contact. They will be your guide, help identify the best solution for your particular application and be with you through to successful implementation.
Talk to a UK product specialist to find out how Control Metrix could benefit your company.
Call +44 (0)1823 761 309 today.
