Food Industry Test and Measurement

Advanced, Non-Contact Technology for Moisture Analysis and Seal Integrity Testing

At Control Metrix, we understand the critical demands of the food processing industry — from maintaining exceptional product quality to ensuring regulatory compliance. We provide manufacturers with cutting-edge, non-contact measurement technologies that help them consistently meet these standards. Our solutions improve operational efficiency, reduce waste, and safeguard brand reputation by addressing two key quality control areas: in-process moisture analysis and packaging seal integrity.

Moisture Measurement with Near-Infrared (NIR) Gauges

Moisture content plays a vital role in product quality, shelf life, and compliance in food production. Excess moisture can lead to spoilage, texture inconsistencies, and decreased consumer confidence. Control Metrix offers high-performance NIR moisture gauges that provide:

  • Real-time, non-contact moisture analysis
  • Precise, continuous in-process monitoring
  • Multi-parameter measurement – including degree of bake, fat/oil, and protein levels

Our moisture sensors are suitable for a diverse range of food products, including:

  • Baked goods (biscuits, crackers, pastries)
  • Snack foods (crisps, cereals, popcorn)
  • Confectionery
  • Flour and grains
  • Coffee and cocoa

With integrated alarms and tolerance monitoring, manufacturers can respond instantly to deviations, improving line control and energy usage.

Key Benefits:

  • Reduced product waste
  • Extended shelf life
  • Improved consistency and brand confidence
  • Short return on investment (ROI) through reduced quality losses

Packaging Leak Detection and Seal Integrity Testing

Proper packaging ensures food safety, extends shelf life, and maintains product freshness. Even small leaks in Modified Atmosphere Packaging (MAP) can compromise product integrity. Our advanced seal integrity testing systems help manufacturers detect packaging issues early:

  • Bubble emission testing (visual leak detection)
  • Vacuum decay methods (non-destructive testing)
  • Compliance with food safety regulations and QA protocols

These tools integrate seamlessly into your quality assurance workflows, enabling corrective action before affected batches reach distribution.

Featured Equipment:

  • LeakVIEW – A visual leak detection system that identifies seal failures using vacuum pressure and water immersion
  • Sealtick TSE 6086b – A semi-automated vacuum decay device ideal for fast-paced production lines in the food, pharma, and medical sectors

Both systems are designed for accuracy, speed, and ease of use.

Expert-Led Support and Seamless Integration

With over 17 years of experience in non-contact measurement, Control Metrix provides:

  • In-depth consultation from factory-trained specialists
  • IQ/OQ support, method development, and commissioning
  • Operator training and lifecycle maintenance

Our systems are designed for Industry 4.0, supporting full digital integration with existing control systems via OPC UA and direct PLC connectivity.

Why Choose Control Metrix for Food Industry Applications?

  • Extensive knowledge of food production processes
  • Trusted by leading food manufacturers
  • Comprehensive post-installation support
  • UK-wide service coverage (including Ireland)

Whether you require robust in-line moisture control or high-accuracy seal integrity systems, we’ll help you choose the right solution tailored to your operation’s needs.

Enquire Now: Connect with a product expert and discover how Control Metrix can elevate your food production quality. Or call us on: +44 (0)1823 761 309

NIR Food Gauges and Analyzers

InfraLab NIR Food Analyzer

InfraLab Series 9 NIR Food Analyzer

The InfraLab Series 9 Food Analyzer provides a rapid, accurate, at-line measurement of moisture, fat/oil, protein and degree of bake/browness in a variety of food products. Quick and easy to use, the InfraLab Food Analyzer requires no special operator skills and can make the analysis in just five seconds.

InfraLab NIR Meat Analyzer

InfraLab Series 9 NIR Meat Analyzer

The InfraLab Series 9 Meat Analyzer provides a rapid, accurate, at-line measurement of moisture, fat/oil, protein, collagen and collagen/protein ratio in meat. Quick and easy to use, the InfraLab NIR Meat Analyzer requires no special operator skills and can make the analysis in just five seconds.

nir food moisture gauge

Series 9 Food Moisture Gauge

The Series 9 Food Moisture Gauge is the latest generation sensor for precise, on-line, measurement of moisture, fat/oil, protein and degree of bake/browness. The ultra-accurate device provides continuous, dependable measurements that can be relied upon for automated process control of food process lines to improve the product quality and plant efficiency.

InfraLab Series 9 Top Loader Analyzer

The InfraLab Top Loader Analyzer provides a rapid, accurate, at-line measurement of moisture, fat/oil, protein and degree of bake/browness in a variety of food products. Quick and easy to use, the InfraLab Top Loader Analyzer provides higher repeatability with almost zero variation.

Dynascan Packaging Seal Integrity Testing Equipment

Dynascan LeakVIEW Food Processing

Dynascan LeakVIEW

The Dynascan LeakVIEW enables companies to visually test for any possible leaks in the seals of the packaging through bubble emission testing. The packaging is placed in a clear Perspex test chamber, which is filled with water; the headspace is placed under a predetermined vacuum level causing the packing under test to inflate. Should any leaks be present a stream of bubbles will be emitted showing the location of the leak in a faulty seal.

Food Manufacturing Control

Thyristor Power Controllers

Thyristor Power Controllers provide efficient, reliable and precise control of electrical heating, which is absolutely essential in many industrial thermal processes including industrial furnaces, IR drying, glass manufacturing, semiconductors, heat treatment, melting, drying and forming.

Enquire Now

Arrange a call with a product specialist to find out how a non-contact measuring system from Control Metrix could benefit your company.

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Made to Measure Support Every Step of the Way

We believe our customers should deal with an expert from the point of enquiry to project completion. Therefore, we will appoint you a product specialist, so you have continuity and a single point of contact. They will be your guide, help identify the best solution for your particular application and be with you through to successful implementation.

Arrange a call with a product specialist to find out how Control Metrix could benefit your company.
Call +44 (0)1823 761 309 today.